Intrinsically Safe Video Inspection System

ABSTRACT

An intrinsically safe video inspection system intended for use in a Class I, Zone  0  area is capable of visually surveying hazardous area locations; where the potential for fire or explosion exists because of gases, dust, or easily ignitable fibers in the atmosphere. The intrinsically safe camera of the present invention has the distinct ability to be used all areas that require increased safety and works in various hazardous environments, allowing users the ability to remotely view and inspect various mines, silos, and storage tanks. The inspection system includes a low power, high 3.2 megapixel resolution camera with digital zoom capability that allows for the close inspection and examination and utilizes an LED fiber light pipe for illumination needs. The video inspection system of the present invention provides for the illumination in various cavity sizes, while reducing the risk of unintended accidents.

RELATED APPLICATIONS

This application is a continuation of, and claims the benefit ofpriority to, U.S. Utility Patent Application Ser. No. 15/018,860entitled “Intrinsically Safe Video Inspection System” filed in Feb. 8,2016, and currently co-pending, which is a Divisional of, and claims thebenefit of priority to, U.S. Utility Patent Application Ser. No.12/803,004 entitled “Intrinsically Safe Video Inspection System” filedin Jun. 16, 2010, now issued as U.S. Pat. No. 9,258,535, which in turnclaims the benefit of priority to U.S. Provisional Patent ApplicationSer. No. 61/268,920 entitled “Intrinsically Safe Video InspectionSystem” filed Jun. 16, 2009, now expired.

FIELD OF THE INVENTION

The present invention relates generally to video cameras and inspectionsystems which include video cameras. The present invention isparticularly, though not exclusively, related to video inspectionsystems for use in hazardous environments and especially those hazardousenvironments having a volatile vapors with a high risk of fire orexplosion.

BACKGROUND OF THE INVENTION

With the technological advances that have been made in cameratechnology, including the development of miniature and solid statedigital cameras, it has been increasingly commonplace to incorporatevideo cameras into ordinary diagnostic equipment. One specificapplication of the modern cameras is in the field of robotics, andremote inspection systems. For instance, cameras may be incorporatedinto robotically controlled electronics manufacturing systems forinspection of solder or weld joints, for examining the proper placementof components in electronic assembly, and other uses where visualfeedback would be advantageous.

Another practical application of modern camera technology includes theinspection of hazardous environments. For instance, a video inspectionsystem can provide a more detailed inspection than the naked eye, can beexposed to environments incompatible with human life, and can oftenidentify defects long before they become apparent to less sophisticatedinspection systems. These defects, if left unnoticed, can result insignificant safety hazards, and in some environments, can lead tocatastrophe. One such environment is in the inspection of tanks used forthe transport and storage of hazardous materials, such as fuel tanks,oil tanks, or other dangerous chemicals.

Hazardous environments that contain volatile gasses, vapors, or liquidsare typically classified by zones. Specifically, a Zone 2 environmenthas no risk of fire or explosion, Zone 1 has a higher risk of fire orexplosion, and Zone 0 has a high risk of fire or explosion. Equipment istypically certified to operate in specific zones. For instance, onedevice may be certified only for use in Zone 2 environments, whileanother device may be certified for use in Zone 1. Typically, devicescertified for Zone 1 can also be used in Zone 2 since Zone 2 has lessstringent requirements for safety than Zone 1.

In order to satisfy the requirements for Zone 1 and Zone 0, certainelectrical and mechanical design requirements must be met. These designrequirements are primarily focused on safety concerns, and include thelimitations to avoid excessive heat, fire, spark, static, or othersources of ignition. Devices that are designed for use within the Zone 0environment are considered “intrinsically safe.”

Intrinsic safety is a protection model employed in potentially explosiveatmospheres and relies on the electrical apparatus being designed sothat it is unable to release sufficient energy by either thermal orelectrical means that can cause an ignition of a flammable gas. Apublished discussion of this protection technique can be found atwww.iec.ch. Part of IEC 60079 specifies the construction and testing ofintrinsically safe apparatus intended for use in an explosive gasatmosphere and for associated apparatus, which is intended forconnection to intrinsically safe circuits which enter such atmospheres.These are locations where ignitable concentrations of flammable gases,vapors, liquids, dust, or easily ignitable fibers are presentcontinuously, or are present for long periods of time.

Historically, video systems have been excluded from being used in Zone 0applications due to the potential for an explosion. Typical videosystems include sufficient voltage potentials and power uses that cancreate excessive sparking, localized heat sources, and in some cases, acircuit failure could result in a fire developing within the videosystem itself causing a primary explosion. This is particularlydangerous when considering the highly volatile Zone 0 environments wherea primary explosion would necessarily result in a more catastrophicsecondary explosion.

In order to inspect Zone 0 or Zone 1 environments, it is estimated thatmillions of dollars spent each year are expended in the opening,gas-freeing and inspection of vapor and gas storage and transportationtanks. This estimate does not take into account the substantial amountof time required to prepare permits, secure the area, evacuate the tank,and send in a person wearing HAZMAT equipment inside the tank withconventional recording and inspection equipment. Many of these areunplanned and could have been unnecessary.

In light of the above, it would be advantageous to provide a videoinspection system that offers a multifold increase in process efficiencyfrom reduction in time and cost in tank opening, gas-freeing, andinspection. In addition, it would be advantageous to provide a videoinspection system that offers quantitative and standardized inspectionanalysis and results which are not subject to human judgment, error orvariability. Cost savings associated with such a video inspection systemwould include a substantial reduction in labor costs that are typicallyassociated with the insertion of trained inspectors into these confinedspaces and the unnecessary ventilation and re-preservation of tanks.

SUMMARY OF THE INVENTION

The present invention includes an intrinsically safe video inspectionsystem intended for use in a Class I, Zone 0 area. The system of thepresent invention is capable of visually surveying hazardous arealocations; where the potential for fire or explosion exists because ofgases, dust, or easily ignitable fibers in the atmosphere. Examples ofthese areas include mines, fuel tanks, oil and gas production plants,and pipelines.

Due to the extreme conditions and the potential of loss or damage topersons and machines, these unique areas demand regular assessment; suchas verification of content, corrosion, failures in the materials orconstruction and unwanted objects. Additionally, these applications haverestrictive conditions such as poor lighting, access, and a greaterpotential for hazardous or explosive gases and/or fluids.

The intrinsically safe camera of the present invention has the distinctability to be used all areas that require increased safety. There areother commercially available inspection systems yet none meet theconditions of certified “Intrinsically Safety is Type”.

The intrinsically safe camera system works in various hazardousenvironments, allowing users the ability to remotely view and inspectvarious mines, silos, and storage tanks. Because it is a low powersolution and high 3.2 megapixel resolution, it can be used in otherapplications such as submersibles, surveillance, oil rigs, etc. Thedigital zoom capability allows for the close inspection and examinationof specific areas with greater detail and provides a lighter weightsolution than using an optical zoom. Utilizing an LED fiber light pipefor illumination needs, the video inspection system of the presentinvention provides for the illumination in various cavity sizes, whilereducing the risk of unintended accidents.

BRIEF DESCRIPTION OF THE DRAWINGS

The nature, objects, and advantages of the present invention will becomemore apparent to those skilled in the art after considering thefollowing detailed description in connection with the accompanyingdrawings, in which like reference numerals designate like partsthroughout, and wherein:

FIG. 1 is a system level block diagram of the intrinsically safe camerasystem of the present invention showing a hazardous environment havingZone 0, Zone 1, and Zone 2 ratings, being inspected by the intrinsicallysafe camera in communication with a local computer, and communicatingwith a remote base computer;

FIG. 2 is a block diagram of the intrinsically safe camera of thepresent invention showing the protection circuitry and power source incombination with a processor having input from a video sensor, and inresponse to relevant clock signals, storing and transmitting through aUSB interface, the image or video data to the host computer;

FIG. 3 is a diagrammatic representation of the intrinsically safe camerasystem of the present invention showing the camera assembly having alens assembly adjacent an imaging device, and capturing video from animage area, relaying that information to a controller, memory, andinput/output interface, and then transmitting this information throughfault protection safety circuits to the host computer; and

FIG. 4 is a diagrammatic representation of an alternative embodiment ofthe intrinsically safe camera system of the present invention showingthe camera assembly having a lens assembly adjacent an imaging device,and capturing video from an image area, relaying that information to acontroller, memory, and input/output interface, converting thisinformation to an optical signal and then transmitting this informationoptically through an optical transmitter/receiver to the host computer.

DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT

Referring initially to FIG. 1, a system level block diagram of theintrinsically safe camera system of the present invention is shown andgenerally designated 100. System 100 includes a host computer 102 orother video display device, a hazardous environment 104, a cableconditioning module 106 and an interconnecting cable 108 extending tothe intrinsically safe camera assembly 110 having a video image area112.

Hazardous environment 104 may, in some instances, include a chamber ortank 120 having an internal space 124 designated as Zone 0. Thisrepresents an extremely hazardous environment. Adjacent opening 122 ofchamber 120 is a less hazardous area 126 designated as Zone 1, and aleast hazardous area 128 designated Zone 2.

As shown in this Figure, cable 108 extends from the host computer orother video display device and cable conditioning module 106, throughopening 122 and into Zone 0, 124. As can be appreciated, it is importantthat cable 108 be made to avoid any short circuits, avoid creating anysparks or conducting any static electricity whatsoever. Any one of theseconditions could result in a primary explosion within the Zone 0environment.

In a preferred embodiment, cable 108 may be an electric cable of twistedshielded pairs using a communication protocol typical of the USB 2.0standard, having low power, and fault protection on each end of thecable. For instance, on the camera assembly end of the cable 108, thesystem may be made intrinsically safe by incorporating a limitingresistor on the USB line having a resistance of 4.7 ohms at 5 volts DC.Also, parallel and redundant Zener diodes may be used across signal andpower lines to eliminate any over-voltage conditions. Further, DC to DCconverters may be used to convert low voltage signals from cable 108 tohigher voltages for use in the camera assembly 110.

Additionally or alternatively, conditioning module 106 may also includea limiting resistor of a value determined by the length of the cable 108and the acceptable voltage drop across the cable. Parallel and redundantZener diodes may also be used to avoid over-voltage conditions.Conditioning module 106 may also include a USB signal extender therebyallowing for longer cable 108 lengths, and may also step up transmittingpower for longer cable lengths.

The intrinsically safe camera of the present invention also provides ofthe auto-cable detection using techniques known in the art, includingbut not limiting to auto-voltage adjustment, automatic gain control(AGC), and the like. This can be accomplished within conditioning module106, and can also provide supervisory functions, such as over-voltageprotection, over current protection, signal level boosting and detectionof USB transmit and receive, video signal levels, and may haveuser-observable signal indicators, such as LED lights to indicate statusof the signals. Also, module 106 may change signal types from onecommunication standard to another depending on user or systemrequirements.

In order to avoid the creation of sparks, static, and the effects ofwear and tear on the cable 108, it may be jacketed with chemical andcorrosion resistant materials, such as plastic shielding havinganti-static properties. Also, cable 108 may be made from braided andshielded cabling with a greater than 95% shielding to avoid strayradiation and the build-up of static electricity. Steel tubing andcorrugated armor may also be implemented to create a durable andfault-free cable 108.

The intrinsically safe camera assembly 110 of the present invention mustbe capable of use in the hazardous environment having Zone 0, Zone 1,and Zone 2 ratings. In this application, camera assembly 110 may be usedto inspect the interior of chamber 120, and the video inspection data isthen transmitted along cable 108 to the host computer 102.

In some cases, it will be advantageous for host computer 102 tocommunicate with a remote base computer 107, such as reportinginspection data, or receiving inspection instructions. In suchcircumstances, communication link 130, such as a wireless communicationlink, provides a communication path between the host computer and a basecomputer. This link can be accomplished using any known communicationprotocol without departing from the present invention, including but notlimited to transmission over wired and wireless channels, and theInternet.

Referring now to FIG. 2, a block diagram of the intrinsically safecamera of the present invention is shown and generally designated 200.Camera 200 includes a processor 202, such as a field programmable gatearray (FPGA). It is to be appreciated that other processors known in theart may be used, including microprocessors and microcontrollers. Amemory 204 is provided for storage of program data and to enable storageof video images and files. Memory 204, in a preferred embodiment is asolid state storage media, such as electrically erasable programmableread only memory (EEPROM), battery backed random access memory (RAM), orother media known in the art and suitable for use herein.

Memory 204 in a preferred embodiment is RAM. This RAM may be partitionedinto multiple memory blocks (shown by dashed line 205). In a segmentedconfiguration, memory 204 may be used to ping-pong images. For instance,an image may be captured in bank 1 while reading out an image from bank2. When that image transfer is done, an image can then be read out ofbank 1 while a subsequent image is stored in bank 2. In this fashion,the image capture and transmit process can be expedited.

Clock signal generator 206 provides all clocking signals to camera 200,and facilitates the transmission and capturing of image data from videosensor 208. Video sensor 208 receives images from lens 210 and convertsthis image data to digital data for use by processor 202 and for storageand transmission. A video processer 209 may be included for compressionand video enhancement of image and video signals from video sensor 208.

A power source 212, such as a battery, receives electrical charge fromcharging circuitry 214, and low drop out voltage regulator circuit 216maintains suitable voltage levels within camera 200. Protectioncircuitry 218 provides the electrical isolation and protection necessaryto avoid electro static discharge (ESD), electrical faults, and otherconditions unacceptable within a Zone 0 environment.

A communication interface 220 such as a USB interface andmicrocontroller receives data from processor 202 or memory 204, andtransmits this data to the host computer (not shown this Figure). Thislink is provided through I/O To/From Host Computer 222. In a preferredembodiment, the communication link between camera assembly 200 and hostcomputer 102 is a standard USB communication link.

Wireless communication between camera assembly 200 and host computer 102is also contemplated. This communication could include Bluetooth, WiFi,ultra wide band (UWB) and mesh network technologies. In suchapplications including wireless communication, antennas could poseproblems for spark creation. In such applications, it would beadvantageous to incorporate the antenna into the chassis of camera 200.In this case, the antenna would be molded into the chassis and would bemade of insulated plastics, which would prevent electrical shocks.Alternatively, the antenna could be coated in spark-resistant coatings.

Referring now to FIG. 3, a diagrammatic representation of theintrinsically safe camera system of the present invention is shown andgenerally designated 300. Camera 300 includes camera chassis 302 havinga lens assembly 304 adjacent an imaging device 306. Imaging device 306,in a preferred embodiment, is a high-resolution charge coupled device(CCD) image panel. Imaging device 306 receives images from a video imagearea 112 through lens assembly 304.

The imaging device 306 converts the images to a digital electricalsignal which is then communicated to controller 308, memory 312 andinput/output circuitry 310. Once image or video signals are presented toinput/output circuitry 310, it can then be transmitted through faultprotection safety circuit 316 to electrical cable 320 for transmissionto the host computer 102 (not shown in this Figure).

It is also contemplated in the present invention that the communicationlink over electrical cable 320 may be replaced by a wirelesscommunication signal, such as that transmitted from antenna 322 back tothe host computer 102. In this configuration, the wireless video andimage signals may be relayed from camera 300 to host computer 102 usinga variety of communication protocols known in the art.

Adjacent to assembly lens 304 is a plurality of light sources 318, suchas light emitting diodes (LEDs) that selectively illuminate the videoimage area 112. This light source 318 may be wavelength changing,intensity changing, or a combination of wavelength and intensitychanging in order to most accurately illuminate areas for inspection.

FIG. 4 is a diagrammatic representation of an alternative embodiment ofthe intrinsically safe camera system of the present invention generallydesignated 400. Camera 400 includes a camera chassis 402 having a lensassembly 404 adjacent an imaging device 406, and capturing video fromvideo image area 112. This image data is available to controller 408,memory 412, and electrical to optical interface 410.

Electrical to optical interface 410 is an electrical to opticalconversion device, which receives electrical digital data from memory412, controller 408 and imaging device 406 and converts it into anoptical data stream for transmission through optical interfacetransmit/receive 420 to optical fiber 422. In such an application, cableconditioning module 106 converts the received optical signals fromcamera 400 to electrical signals for transmission to host computer 102,and converts electrical signals from host computer 102 into opticalsignals for transmission to camera 400. Converting this informationbetween electrical and optical signals can be accomplished through anelectrical-optical-electrical (EOE) interface.

Optical fiber 422 may include an optical high speed serial bus interface(bi-directional communication link) between the camera assembly 400 andthe host computer 102. For instance, bi-direction communication such asIEEE 1394 interface may be used. This optical link will eliminate anytransmission of electrical signals between the camera assembly and thehost computer. This is particularly advantageous when considering theZone 0 environmental risks, and the problems inherent with spark andelectromagnetic radiation created by the transmission of electricalsignals along a conductive cable. In fact, when utilizing optical fibersfor communication, even a breach of the cable sheathing will not resultin a spark or fire hazard.

Battery 414 provides local power to camera 400 and may, in a preferredembodiment, be removed from the camera chassis 402 for charging.Alternatively, battery 414 may be charged within camera 400 throughinductive or electrical plug-type charging means. Alternatively, opticalsignals may be received from optical interface 420 and a portion of theillumination may be split off through fiber 428, such as a light pipe,to a photovoltaic (PV) cell 430. PV cell 430 derives electrical powerfrom any light within fiber 428 thereby providing power for the camera,yet having no electrical connections made through optical fiber 422.

Optical fiber 422 may also provide the lighting required for camera 400.For instance, optical fiber 422 may include a light pipe that 426, inaddition to one or more digital data channels, may also include a steadystate light source. This source can be received by optical interface 420and fed into light pipe 426 for transmission to light emitters 418adjacent lens assembly 404. This light source may be wavelength andintensity selectable to provide a variety of lighting options forinspections. Specifically, the wavelengths may vary, and may includevisible, ultraviolet (UV) and infrared (IR) light sources. Utilizing LEDfiber light pipe solution provides several benefits. The primary benefitis helping yield a low power solution. The secondary benefit isproviding various light levels to illuminate various cavity sizes. Also,using a fiber bundle provides a lighter weight camera system making iteasier to operate.

Alternative lighting solutions could include, in a preferred embodiment,may include a local illumination, such as LED lighting contained withinchassis 402 or lens assembly 404. Alternatively, light pipes, such aslight pipe 426, may be used to channel light from a remotely locatedxenon lamp. This would provide a high intensity light for imagingpurposes, however, eliminate the high-power lamps in the camera assembly400. Instead, these high power lamps may be maintained outside thehazardous Zone 0. Utilizing an LED fiber light pipe allows illuminationin various cavity sizes, while reducing the risk of unintendedaccidents.

In addition to the wavelength changing illumination and focusing lensassembly 404, each camera 400 may be equipped with a motion controldevice. Specifically, this motion control could incorporate pneumaticand/or hydraulic motion device, and could include pan, tilt and rotationmotion, and linear drives. These devices incorporating pneumatics and/orhydraulics would present no risk for a Zone 0 environment as there wouldbe no likelihood of spark or explosion. Alternatively, electrical motioncontrol devices, such as brushless motors or micro electro mechanicalsystems (MEMS) may be incorporated to provide motion control to camera400.

Referring back to FIG. 2 for reference, the video inspection system ofthe present invention 100 is intrinsically safe, and includes a camera200 that meets intrinsically safe design standards of IES 60079-11 ofthe year 2009. Using innovative design techniques, a low power and highresolution intrinsically safe camera has been created to incorporate keyprotection circuitry in the areas of limiting current in case of a shortcircuit and over voltage protection circuitry to minimize the potentialof sparking. With the potential for large data flows over the USB port,video compression may be used to manage data information exchangebetween the camera and the host computer or remote communication device.

The camera of the present invention utilizes video compressiontechniques for sending multiple images per second, and also has theability to send raw video at a lower image rate. The communicationprotocol implemented in the present invention contains extra I/O headersto allow for adding different features, such as providing the ability ofusing a motorized zoom lens.

One principal feature of the design of the present invention is lowpower operation. Specifically, components were selected based on lowpower requirements, and capabilities to perform various functions suchas safety and performance. For instance, the video sensor 208, such as aCCD imaging device, was selected on the basis of low power and videoresolution capabilities. The quarter inch sensor has a video format of2048×1536 pixels at 15 frames per second (fps) with good image quality,yet operates at less than 300 mW. Utilizing the high resolutioncapabilities, alone and in combination with mechanical 210 withmechanical zoom, allows for implementing digital and manual zoom to seeareas up close. Digital zoom alone provides a lighter weight camerasystem with no moving electrical components that may cause sparks ormechanical zoom failure thereby increasing safety and improvingreliability.

Utilizing internal camera memory 204 allows the operation of differentvideo schemes. For instance, raw video may be delivered at a reducedframe rate. In this configuration, the memory 204 may be used as a dualbuffer allowing video sensor data from video sensor 208 to be writteninto one location in the memory 204 and the data in another locationbeing sent to the host computer or remote communication devices via theUSB interface micro-controller 220.

The processor 202, such as the FPGA, is the central hub between the keycomponents: video sensor 208, memory 204, and USB micro-controller 220.It allows for data to flow seamlessly at different clock and data ratesgenerated by clock signals generator 206. A portion of the processor 202is used to assist in compressing the video images from sensor 208 on thefly. Also, the processor 202 directs control information from the USBinterface micro-controller 220 to either video sensor 208 or memory 204.

The USB interface micro-controller 220 provides the ability ofcommunicating with other USB communications ports or hubs. For example,the intrinsically safe camera of the present invention may communicateto the host computer 102, such as a standardized Laptop PC, via the USBport. Control and configuration information can be sent from the hostcomputer 102 to USB interface micro-controller 220 via I/O To/From hostcomputer link 222. A principal benefit is being able to transfer cameraimages from the camera 200 to the host computer 102 at rates up to 480Mbps. Another key feature of using the USB port is being able to provideelectrical power and control the operation of the camera. For instance,the user of the present invention has the option of sending commands tochange from manual to auto features such as exposure control, whitebalance, and black level. Other user controls may include image size,image quality, frame rate and amount of video compression.

Different clocks are required because of the distinct requirements ofthe video sensor 208 and USB interface micro controller 220 devices. Themultiple clocks provided by clock signals generator 206 allows thedevices to operate at their own internal clock rates and provideappropriate data and video information that can be shared anddistributed to other parts of the camera system. The processor 202 alsoreceives clock signals to help properly align video image data as itcomes in from the video sensor 208 and is transmitted to host computer102 through USB interface micro-controller 220.

Low voltage drop out regulator circuitry 216 are included to ensure thatstable voltages are provided to the respective components within camera200. It provides stable output voltages despite varying input voltages(2.5-5.5 VDC), and provides protection against input reverse current,thermal, and short-circuit.

Protection circuitry 218 may include a current limiting resistor and 3parallel Zener diodes. The current limiting resistor ensure the cameracurrent is limited if there is a short circuit. The Zener diodes providevoltage protection if the voltage is greater than 5V. Each of thesesafety features contributes to the overall safety of the intrinsicallysafe camera of the present invention.

A primary focus of the design of the present invention is to provide anintrinsically safe camera system that will work in explosive gasatmospheric environments. This allows users to remotely view and inspectgaseous hazardous areas such as mines, grain silos, oil refineries,petroleum storage tanks, fuel bays of ships, trucks and cars, etc.

The intrinsically safe camera system is low power and can be used in lowpower applications. It has been designed to operate at less than 1 wattand provide 3.2 megapixel of resolution. Using a low power motorizedlens, it can be used in many environments, such as submersibles,surveillance, oil rigs, etc. Images can be captured and delivered in rawor various compression levels, providing users different levels of imagedetail and image rates.

In a typical operation of the intrinsically safe camera of the presentinvention, the camera is attached to a host computer 102, which isoutside the intrinsically safe Zone 0, through the USB port. The hostcomputer's USB port provides power and communication to the camera. Uponpowering up of the camera, the camera will come up in the last knownconfiguration and await commands from the computer.

The user selects and runs the camera graphical user interface (GUI)program on the computer. Once a communication link occurs between thecomputer and camera, the operator can begin downloading, storing andviewing images. Selecting various program options will allow the camerato be configured for different modes of operations. For example, usingimage control, the user can zoom in and out to view specific details ofan image area. Or, the operator can change the image quality to showmore or less detail by changing image quality settings. It isanticipated that the user will use the default mode for general purposeviewing and recording.

The intrinsically safe camera of the present invention may be equippedwith post processing capabilities for the retrieved video image data.Furthermore, it may utilize variable light intensities and color and maybe equipped with alarm features, spectral defect detectors, and machinevision capabilities, which all cooperate to assist a user in identifyingdefects.

The intrinsically safe camera may be enclosed in an explosion proofchassis or housing. Strategically placed around the housing will be thelight source to provide uniform illumination in dark areas. The chassismount is designed to allow easy head rotation both vertically andhorizontally by the operator. Also using extension sticks, theintrinsically safe camera of the present invention can be lowered orraised to different heights for maximal video viewing.

The intrinsically safe camera system of the present invention will workin various hazardous environments, allowing users the ability toremotely view and inspect various mines, silos, and storage tanks.Because it is a low power solution with a high power 3.2 megapixelresolution, it can be used in other applications, such as submersibles,surveillance, oil rigs, etc. The digital zoom capability allows lookingat areas with greater detail and provides a lighter weight solution thanusing a mechanical zoom.

While there have been shown what are presently considered to bepreferred embodiments of the present invention, it will be apparent tothose skilled in the art that various changes and modifications can bemade herein without departing from the scope and spirit of theinvention.

I claim:
 1. An intrinsically safe video camera, for use in hazardousenvironments with a flammable and volatile atmosphere, comprising: acamera chassis defining a compartment; a lens assembly attached to thecamera chassis; an imaging device optically coupled to the lens assemblyand is housed within the compartment; a controller in communication withthe imaging device and is housed within the compartment; a memory incommunication with the controller and is housed within the compartment;an input/output interface in communication with the controller and ishoused within the compartment; a power source connected to thecontroller and is housed within the compartment; and a fault protectionsafety circuit in electrical communication with the controllerconfigured to regulate output voltage within a low voltage range and ishoused within the compartment.
 2. The intrinsically safe video camera ofclaim 1 further comprising: an interconnecting cable having a first endin communication with the fault protection safety circuit and a secondend configured to be removably attached to and in communication with ahost computer located outside of the hazardous environment with aflammable and volatile atmosphere, wherein the interconnecting cableextends through the camera chassis and is configured to be used in thehazardous environment with a flammable and volatile atmosphere; and acable conditioning module in line with the interconnecting cable betweenthe first end and the second end and configured to regulate the voltageand current received from the host computer, thereby regulating thevoltage and current in the interconnecting cable between the cableconditioning module and the first end of the interconnecting cable,wherein the cable conditioning module is located outside of a hazardousenvironment with a flammable and volatile atmosphere.
 3. Theintrinsically safe video camera of claim 2, wherein the imaging devicefurther comprises a video processor in communication with the imagingdevice and is housed within the compartment.
 4. The intrinsically safevideo camera of claim 3 further comprising a processor in communicationwith the video processor and is housed within the compartment.
 5. Theintrinsically safe video camera of claim 4 further comprising a clocksignal generator in communication with the processor and is housedwithin the compartment.
 6. The intrinsically safe video camera of claim5, wherein the memory comprises a segmented configuration creatingmultiple memory blocks for simultaneous capture and transmit of data incommunication with the processor, wherein the capture and transmit ofdata alternates between the multiple memory blocks.
 7. The intrinsicallysafe video camera of claim 6 further comprising an input/outputinterface in communication with the controller and configured to convertdigital signals to optical signals and is housed within the compartment.8. The intrinsically safe video camera of claim 2, wherein the powersource further comprises a charge storage device connected to thecontroller and is housed within the compartment.
 9. The intrinsicallysafe video camera of claim 8 further comprising an optical interfacetransmitter in communication with the input/output interface and ishoused within the compartment.
 10. The intrinsically safe video cameraof claim 9 further comprising a photovoltaic cell optically coupled tothe optical interface transmitter to convert optical energy toelectrical energy to charge the charge storage device.
 11. Theintrinsically safe video camera of claim 2 further comprising a lightpipe in communication with the optical interface transmitter configuredto deliver light to a plurality of light emitters located on the lensassembly.
 13. The intrinsically safe video camera of claim 2 wherein thelow voltage range is between 0 and 5 volts direct current.
 13. Theintrinsically safe video camera of claim 2 wherein the fault protectionsafety circuit comprises redundant Zener diodes across signal lines toeliminate over-voltage.
 14. The intrinsically safe video camera of claim1 further comprising: a wireless antenna in communication with the faultprotection safety circuit and is configured to communicate with a hostcomputer located outside of the hazardous environment with a flammableand volatile atmosphere.
 15. The intrinsically safe video camera ofclaim 14 wherein the fault protection safety circuit comprises redundantZener diodes across signal lines to eliminate over-voltage.
 16. Theintrinsically safe video camera of claim 15, wherein the wirelessantenna is molded into the camera chassis.
 17. The intrinsically safevideo camera of claim 15, wherein the wireless antenna is coated in aspark-resistant coating.
 18. An intrinsically safe video camera, for usein hazardous environments with a flammable and volatile atmosphere,comprising: a camera chassis defining a compartment; a lens assemblyattached to the camera chassis; an imaging device optically coupled tothe lens assembly and is housed within the compartment; a controller incommunication with the imaging device and is housed within thecompartment; a memory in communication with the controller and is housedwithin the compartment; an input/output interface in communication withthe controller and is housed within the compartment; a power sourceconnected to the controller and is housed within the compartment; afault protection safety circuit in electrical communication with thecontroller configured to regulate output voltage within a low voltagerange and is housed within the compartment; an interconnecting cablehaving a first end configured to be removably attached to the camerachassis and in communication with the fault protection safety circuitand a second end configured to be removably attached to and incommunication with a host computer located outside of the hazardousenvironment with a flammable and volatile atmosphere, wherein theinterconnecting cable is configured to be used in the hazardousenvironment with a flammable and volatile atmosphere; and a cableconditioning module in line with the interconnecting cable between thefirst end and the second end and configured to regulate the voltage andcurrent received from the host computer, thereby regulating the voltageand current in the interconnecting cable between the cable conditioningmodule and the first end of the interconnecting cable, wherein the cableconditioning module is located outside of a hazardous environment with aflammable and volatile atmosphere.
 19. The intrinsically safe videocamera of claim 18 further comprising: a wireless antenna incommunication with the fault protection safety circuit and is configuredto communicate with a host computer located outside of the hazardousenvironment with a flammable and volatile atmosphere.
 20. Theintrinsically safe video camera of claim 19 wherein the fault protectionsafety circuit comprises redundant Zener diodes across signal lines toeliminate over-voltage.